Food Packaging Plants

STERFILL® aseptic fillers

Bag-in-Box · Bag-in-Drum · Bag-in-Bin

STERFILL® fillers are designed for the process food industry operating on large volumes in continuous production: high-throughput manufacturing facilities, food & beverage multinationals, and producers of ingredients and semi-finished products destined for the international supply chain.

Developed on decades of aseptic technology and international know-how, they ensure maximum microbiological safety, dosing precision, and operational flexibility.

All models are equipped with an accurate and precise product flow control system, using magnetic or mass flow meters depending on the product to be filled: concentrated and non-concentrated fruit juices; fruit and vegetable passatas and purees; ketchup, mayonnaise; sauces and condiments; milk; cream and béchamel; ice cream and yogurt bases; liquid eggs.

Technical features

• Patented filling system, up to 2 heads
• Compatible with bags from 220 to 1,000 kg, with 1" and 2" fitments
• Filling temperature: up to 35°C
• Output (2 heads): from 4,500 kg/h (220 kg bag) to 36,000 kg/h (1,000 kg bag)
• Steam sterilization at 130°C (consumption: 75 kg/h per single head)
• Flow control with magnetic or mass flow meters
• Electrical panel with PLC automation (Siemens/Allen-Bradley)
• Base frame and structure in AISI 304 stainless steel
• CIP unit ready
• Installed power: 1.25 kW · Air: 100 Nl/h at 6 bar
• Weight: 640 kg (double head)
• Dimensions: 1,000 x 2,200 mm, H 2,800 mm
• Aseptic tank for product recovery in case of machine stoppage (optional)
• Automatic end-of-line carton packaging system (optional)
• All product-contact parts in AISI 316 stainless steel; FDA/3A certified plastic materials

Available configurations

STERFILL® fillers are available in various configurations, selected based on container format, production capacity, and automation requirements.

1

AS-TH200 – Bag-in-Drum (220 L)

  • For 220-liter aseptic bags inserted in drums.
    Single or double head semi-automatic configuration with working platform and roller conveyor for drum handling.
    Capacity: 25–50 bags/hour.
  • Single or double head semi-automatic configuration with working platform and roller conveyor for drum handling.
    Capacity: 25–50 bags/hour.
  • Capacity: 25–50 bags/hour.

2

AS-TH1000 – Bag-in-Bin (1000 L)

  • For 1,000-liter aseptic bags.
  • Single or double head semi-automatic configuration with fixed platform and motorized roller conveyor.
  • Capacity: 20–40 bags/hour.

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