Food Packaging Machinery

ASEPACK® monoblock

Complete aseptic monoblock integrating sterilizer and filler

The ASEPACK® is the top of the ALCOS range: a complete aseptic monoblock that integrates a sterilizer and double filling head in a single solution. With a production capacity of 1,000 to 6,000 kg/h, it is the choice for large industrial plants that demand maximum efficiency, minimal floor space, and zero compromise on microbiological safety.

Thanks to its interchangeable filling capacity based on customer requirements and an accurate flow meter system, it is set up for the packaging of: concentrated and natural fruit juices; vegetable soups and fruit purees; ketchup, pizza sauce, and mayonnaise; gravies and condiments; milk, cream, and dairy products; ice cream and yogurt bases; liquid eggs.

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Technical features

• Patented filling system, up to 2 heads
• Sterilizer integrated into the monoblock
• Compatible with 220 kg and 1,000 kg bags, with 1" and 2" fitments; 10–20 kg bags (optional)
• Filling temperature: up to 35°C
• Output: from 1,000 to 6,000 kg/h
• Steam sterilization at 130°C (consumption: from 110 to 610 kg/h)
• Independent CIP unit included in the system
• Product recovery tank in case of machine stoppage
• Flow control with flow meter system
• Electrical panel with PLC automation (Siemens/Allen-Bradley)
• Base frame and structure in AISI 304 stainless steel
• Installed power: from 13 to 61.8 kW · Air: from 100 to 500 Nl/h at 6 bar
• Weight: up to 1,300 kg
• Dimensions: 8,500 x 2,200 mm, H 2,800 mm
Automatic end-of-line carton packaging system (optional)
All product-contact parts in AISI 316 stainless steel; FDA/3A certified plastic materials
• Automatic end-of-line carton packaging system (optional)
• All product-contact parts in AISI 316 stainless steel; FDA/3A certified plastic materials

Available configurations

Alcos plants are available in various configurations, selected based on automation requirements.

1

ASEPACK® — bag-in-drum / bag-in-bin

  • For 220 kg and 1,000 kg bags
  • Double-head monoblock, integrated sterilizer
  • Capacity: 1,000–6,000 kg/h

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